Business partner profile
Mr. Andreas Kasper
Education: mechanical engineer
Degree: Diplom-Ingenieur ( FH )
Foreign lenguages: English / basic knowledge
French / basic knowledge
Russian / good
Technical focus: mechanical design, concept planning for assembly lines, project management and assembly support for special machines devices, assembly-, testing- and measuring stations , KVP, Ramp up
e.g..: mechanical engineering / special machine construction / plant construction / aircraft construction / automobile assembly / automotive
Expertise
Working fieldes/areas of expertise: Design
Tenders
tender evaluation
construction
project management
Task Force leadership in the ramp up mgmt
CAx-Tools: AUTOCAD
Construction know-how: construction of special machines
Construction of gear assembly lines
Construction engines (diesel, petrol) assembly lines
Common Rail Technology (pump, nozzle) assembly lines
forge devices design
Work areas: Automation Technology
CAD
electronics
production technology
Special mechanical engineering
process technology
Industries: Industries: Plant
Automotive Industry
Automotive
aircraft
service
Electrical industry
Industry
mechanical engineering
chemical industry
media
05-2019 – dato bs Automatisierung GmbH - Rosenfeld
Project Work: Interim construction management with the conceptual preliminary planning, construction management of the MA in the construction of various automation cells, concept planning, preparation of the assembly concepts and functional specifications
Automation, automotive, automotive industry
10-2014 – 05-2019 MAHLEBehr GmbH & Co KG, Stuttgart Feuerbach
Project Work: Concept planning and tendering for a production line for roof blowers and conceptual pre-planning of a fully automated work element line, concept planning, preparation, preparation of assembly concepts and specifications
Climate and thermal management in the automotive industry
10-2014 - 05-2019 MAHLEBehr GmbH & Co KG, Stuttgart Feuerbach
Project Work: Concept planning and tendering for a production line for battery cooling plates and the associated common rail
Contract extension over the period of preliminary planning, concept planning, preparation, preparation of a prototype production
Electric vehicles division automotive industry
10-2014 - 05-2019 MAHLEBehr GmbH & Co KG, Stuttgart Feuerbach
Project Work: Concept planning and tendering for an assembly line for an aroma unit for air improvement in the car
Contract extension over the period of award to delivery of the assembly line as overall project manager
Air conditioning units in the automotive industry
10-2014 - 05-2019 MAHLEBehr GmbH & Co KG, Stuttgart Feuerbach
Project Work: Concept planning and tendering for a fully automatic assembly line for air conditioning fans, including automatic balancing
Contract extension over the period of award to delivery of the assembly line as overall project manager
Air conditioning units in the automotive industry
06-2015 – 09-2015 Robert Bosch AS plant Bremen
Project Work: Member of the task force for the optimization of the flex-line for steering columns Audi and Jaguar - Land Rover
Vulnerability analysis, Pareto fault analysis, optimization of processes and station processes
Automotive area
10 2014 – 06-2015 Daimler AG, gearbox assembly plant Hedelfingen
Project Work: Member of the task force for the optimization of the automated transmission assembly line
Vulnerability analysis, Pareto fault analysis, optimization of processes and station processes
Gearbox assembly in the automotive industry
04-2013 – 10-2014 Daimler AG – plant Sindelfingen
Project Work: Concept planning + specification for 4 automatic stations, bodywork Interior fittings for installing roof reinforcement and damping mats, for installing the multi-function recess on two lines each for new series with a wide range of variants
Offer evaluation, technical pre-negotiation, project management over the entire term with all topics, supplier support, design approvals, shipping approvals, approvals, final approvals, proof of ability, availability, cycle times
Vehicle assembly with adhesive cells in the automotive industry
02-2014 – 11-2014 Ferdinand Porsche AG
Project Work: Advice on the implementation of an adhesive cell for trunk recesses in terms of feasibility, cycle time, and technical. Execution, degree of automation, emergency concept
Body construction in the automotive industry
08-2013 – 04-2014 MDC Power GmbH plant Kölleda (Daimler AG)
Project Work: Development and evaluation of emergency strategies for assembly processes within the cylinder head production
Cylinder head machining in the automotive industry
02-2013 – 11-2013 VW AG – plant Salzgitter Engine assembly
Project Work: Participation in the planning team for a 4-cylinder in-line engine assembly line
Advice on design execution of mechanics
Design approvals and main areas of focus
Motors assembly automotive industry
09-2011 – 08-2014 MDC technology GmbH plant Arnstadt (Daimler AG)
Project Work: Participation in the planning team of a new factory for LDS coatings for crankcases
Advice on design execution of mechanics
Design approvals and main areas of focus
Motors cylinder coating automotive industry
01-2013 – 03-2013 Dürr Consulting for Daimler ML/IB-ToC
Project Work: Concept planning MRA II assembly line bodywork interior “Mech block”
Concept letters for DVD, MFM, discs, ASD
Station description for Spec
Assistance in creating a "best practice process"
IB automotive industry
06-2012 – 12-2012 Daimler AG – plant S-UT – PPA/M
Project Work: Concept planning of an in-line engine assembly line as agile
Production system for 4 and 6 cylinders, petrol and diesel engines
Station description for specification creation
Assistance in creating a "best practice catalog"
Engine assembly area 4/6 cylinder automotive industry
09-2011 – 12-2012 MDC Power GmbH plant Kölleda (Daimler AG)
Project Work: Start-up of the petrol engine assembly line
Vulnerability and fault evaluations
Measures to increase availability
Preparation of the line for two-shift operation
Engine assembly area automotive industry
02-2013 – 11-2013 VW AG – Salzgitter Motorenmontage
Tätigkeiten im Projekt: Mitarbeit im Planungsteam für eine Montagelinie 4 Zylinder Reihenmotor
Beratung Konstruktionsausführung Mechanik
Konstruktionsfreigaben und IH Schwerpunkte
Bereich Motoren Montage Automobilindustrie
09-2011 – 08-2014 MDC technology GmbH Arnstadt (Daimler AG)
Tätigkeiten im Projekt: Mitarbeit im Planungsteam einer neuen Fabrik für LDS-Beschichtungen von Kurbelgehäusen
Beratung Konstruktionsausführung Mechanik
Konstruktionsfreigaben und IH Schwerpunkte
Bereich Motoren Zylinderbeschichtung Automobilindustrie
01-2013 – 03-2013 Dürr Consulting for Daimler ML/IB-ToC
Tätigkeiten im Projekt: Konzeptplanung MRA II Montagelinie Karossen Innenausbau Mech-Block
Konzeptbriefe für DVD, MFM, Scheiben, ASD
Stationsbeschreibung zur Spec
Mithilfe bei der Erstellung eines „best practice process“
Bereich IB Automobilindustrie
06-2012 – 12-2012 Daimler AG – S-UT – PPA/M
Tätigkeiten im Projekt: Konzeptplanung einer Reihenmotormontagelinie als agiles
Produktionssystem für 4 und 6 Zylinder, Benzin und Dieselmotoren
Stationsbeschreibung zur LH Erstellung
Mithilfe bei der Erstellung eines „best practice Katalog“
Bereich Motorenmontage 4/6 Zylinder Automobilindustrie
09-2011 – 12-2012 MDC Power GmbH Kölleda (Daimler AG)
Tätigkeiten im Projekt: Hochlauf der Benzin Motorenmontagelinie
Schwachstellen- und Störungsauswertungen
Maßnahmen zur Verfügbarkeitssteigerung
Vorbereitung der Linie auf den Zweischichtbetrieb
Bereich Motorenmontage Automobilindustrie
08-2011 – 12-2012 Daimler AG plant Sindelfingen
Project Work: Project management for the conversion of the assembly line for a new vehicle type X218
Conversion support for 6 plants with coordination of the suppliers, execution of inspections and controls of the LOP
Support and support for ramp-up with optimization
Vehicle interior fitting area, automotive industry
01-2011 – 03-2012 FTE Automotiv GmbH – plant Ebern
Project Work: Concept planning of two assembly lines incl. End of line test with creation of the specifications, tender documents with supplier evaluation including all preparation such as type support, FMEA and PFMEA
Dual clutch transmission division automotive supplier
04-2008 – 03-2011 MDC Power GmbH engine plant Kölleda Daimler AG
Project Work: Coordinating the establishment of external maintenance
start-up management for engine assembly lines (diesel + petrol), agreements with customers and suppliers from design approval to commissioning and acceptance of the complete equipment, such as:
Engine entrance warehouse with administration and control
EMS with three assembly lines and linked assembly line
Engine test benches with leak, acoustic, cold, hot
Dispatch warehouse with administration and control and truck picking (JIG + JIS)
Engine assembly area automotive industry
01-2008 – 04-2008 DeWind GmbH plant Lübeck
Project Work: Research into the causes of existing gearbox damage, agreements with suppliers and laboratories, classification of the damage, inspection with risk assessment, development of repair concepts, development of time frames for the repair process and created one new standard for black barring’s
Wind Turbine (WEA) division - large gear units
11-2007 – 12-2007 MDC Power GmbH engine plant Kölleda Daimler AG
Project Work: Development of a specification for the tender for the complete maintenance service of the diesel engine plant in Kölleda for Daimler - Chrysler + Mitsubishi
Cooperation in the concept and execution of the new assembly hall along with complete equipment, such as:
Engine entrance warehouse with administration and control
EMS with three assembly lines
Diesel engine test field with leak, acoustic, cold, hot
Shipping warehouse with administration and control and truck picking
Diesel engine assembly in the automotive industry
04-2006 – 10-2007 Airbus Germany - plant Stade
Project Work: Project management, agreements with AG and AN, supervision of commissioning and start-up of the Flow Assembly Line VTP-SA, installation supervision, implementation of approvals,
Actual recording of the open points, administration and scheduling of processing, Concept development of a new assembly line, project management, elaboration of the specification, offer evaluation, purchase negotiation
Construction discussions and approvals of the AG, scheduling and controlling, agreements with process and quality, plant planning about execution, logistics, process and dates, controlling and project support, cooperation with the departments, preparation of presentation documents,
Execution and controlling of experiments and their evaluation, reporting to AG
Aircraft construction
08-2005 – 03-2006 GM Powertrain Austria – Vienna gearbox assembly
Project Work: Head of a task force, ramp-up manager to lead an assembly line for 6-speed gearboxes for diesel engines to the up time and quality, work ergonomics and process design, FiFo, EPV (single process regulations), AEB (work element sheets), SAB (Control and worksheet), test plans, maximum output of 130 gears / h was exceeded in a shift with 137 gears / h in March.
Management support in the establishment of a new management structure, agreements with customers and suppliers, ideas for optimizing individual stations
Gearbox manufacturing and assembly in the automotive industry
04-2005 – 08-2005 Freudenberg Spezialdichtungen Reichelsheim
Project Work: Actual recording of the various production cells for rubberized drive wheels (GAR)
Development of a new manufacturing concept for GAR
elaborate a specification, tender and offer evaluation
Production beyond 2012
Recording and re-planning of manufacturing options for various products in the automotive industry, such as: sealing plate, sealing cover, injector component (vane pumps), flap seal, evaluation of supplier offers, implementation of supplier agreements
Elastomer
Option: on extending the commissioning and ramp-up management of the new special facilities
Elastomer division
01-2005 – 03-2005 Industry (from my office - follow-up projects)
Project Work: Documentation updates and revisions
various constructions from my office were re-ordered by the end customer with occasional modifications for new component geometries. The existing data was then changed and adjusted, and a new drawing document created.
03-2004 – 12-2004 Robert Bosch GmbH - ATMO Feuerbach
Project Work: Extension of the order, extension of the projects to new products and new assembly lines, new high pressure pump for diesel engines
Start-up management of assembly lines
Common rail - automotive division
03-2004 – 12-2004 Robert Bosch GmbH - ATMO Feuerbach
Project Work: Special machine builders from Bosch for Bosch, project management, preparation and planning of assembly lines, designing the degree of automation for various locations worldwide, design and assembly support, technology and deadline monitoring, on-site assembly, acceptance tests and ramp-up support.
Common rail - automotive division
01-2004 – 02-2004 GM-Powertrain / Automotive industry gearbox
Project Work: Extension of the task force order, ramp-up was achieved in the period up to December 03, the new task was to stabilize this performance of the line in up-time and quality, the start of the activity was a production of <40% capacity, last week of February the average for 370 of 330 gearboxes designed (> 112%) line output per shift, an option for a further line start-up in Austria was agreed.
Gearbox manufacturing and assembly area for diesel engines in the automotive industry
2003 GM Powertrain / Automotive industry gearbox
Project Work: Head of a task force, start-up management, to lead an assembly line for 6-speed transmissions to the up time and quality, work ergonomics and process design, FiFo, EPV, AEB, SAB, test plans.
Gearbox manufacturing and assembly area
B&H special machine
Project Work: Assembly sites for the manufacture of mirror adjusters Opel construction, detailing and advice on the execution of the individual assembly sites in technology and QA
Arau Automation
Project Work: Measuring device for plug connector assembly with 600 pin / min, compl. Construction, detailing and documentation of installation supervision
B&H special machine / Stahl
Project Work: Assembly and press equipment for switches complete construction, assembly support, and acceptance
2002 Industry
Project Work: Linking and assembly petrol engine DC M272 and M273, mech. Processing of housing and cover: blower and suction station, bunker cycle belt detailing and documentation + project agreements with suppliers.
Industry gearbox assembly
Project Work: Assembly line Getrag 5 types of gearbox design part adapters, swivel units, press fitting, measuring station.
Detailing and documentation of the facilities
Project support up to trial run and test production
automotive gearbox assembly
Project Work: Manual workstations ZF for mounting clutch housings VW and BMW
design + Project support + testing and acceptance
Industry
Project Work: Assembly line of the control unit hydromatics
Design + project support until acceptance
2001 Automotive
Project Work: Air spring assembly line Maybach
complete Design + project support until acceptance
Industry
Project Work: Crack tester for bearing rings up to 2000 mm
Design + project support until acceptance
Automotive
Project Work: Diesel engines assembly VW, screw the oil pan completely Design + project support until acceptance
Automotive gearbox assembly
Project Work: Manual assembly stations ZF gearbox VW and BMW. Design + construction supervision + testing + acceptance
Automotive
Project Work: Air spring assembly line VW-D1 + D3
Design + detailing + documentation + construction supervision + trial run + acceptance, project support including control
2000 Automotive
Project Work: Screwdriver portal with NW turn BMW diesel engine assembly mech. Design + construction supervision and commissioning
Automotive gearbox assembly
Project Work: Project planning for gearbox production ZF arrangements and layout
Industry
Project Work: Assembly line air spring USA mech. Design + process flow for control + assembly support + test run and acceptance
Automotive
Project Work: Modification of engine assembly line Audi Györ, 2-fold and 8-fold screw-in module
sealing press station, NW turn, west support mech. Design + construction supervision
Special Knowledge
Project Work: Development of process flows
Control specifications
Project monitoring of all internal and external services
Inquiries, agreements and acceptance of external services
Test run with acceptance tests up to system handover with worker instruction
Run-up management task force management
Production technology, process engineering, precision engineering, automation technology
Planning / conception / development / design
Construction (overall / part construction)
Project management / project management
Introduction of CAD systems or similar SW
Control / monitoring / commissioning
curriculum vitae
Personal data
Name, Forename: Kasper, Andreas
Date of birth: 30.05.1962
Place of birth: Weimar
Nationality: Germany
Marital Status: married
children: 1 Son
school career
09/1968 - 07/1976 Pestalozzi-Oberschule Weimar
Hauptschulabschluss
09/1976 - 07/1978 Goethe-Oberschule Weimar
Realschulabschluss mit FH - Reife
vocational training
09/1978 - 02/1981 Betriebsberufsschule Weimar Werk
Facharbeiter f. Fertigungsmittel (toolmaker)
05/1981 - 04/1984 Army
05/1984 - 09/1984 WEIMAR-WERK
Facharbeiter für Fertigungsmittel im Werkzeugbau - toolmaker
09/1984 - 07/1987 INGENIEURFACHHOCHSCHULE F. MASCHINENBAU LEIPZIG
Abschluss: Dipl.-Ing. (FH)
Professional background
08/1987 - 12/1989 WEIMAR-WERK
Design for special machine
Team leader CAD
Introduction CAD-tools
12/1989 move to Aalen
01/1990 - 05/1990 MASCHINENFABRIK SEYDELMANN
Designer for united kutter
Design from special customer adjustments
06/1990 - 06/1992 INGENIEURGESELLSCHAFT KIENER mbH
Project management design
Team design from special machine and assembly lines,
testing and acceptance
07/1992 - 03/1993 RICO MASCHINENBAU
Technical management
Project management and design solution for customer acceptance and production start
seit 04/1993 - own design office
Construction of special machines and tools for automotive and
their supplier industry
Die construction for GSA, Schmiedag
Special machine construction for CPT, LSW, SMT, ELWEMA,
Tiede, Alfing - Kessler u. a.
Projects:
Air spring assembly line VW-D1 + D3, Maybach, Porsche
Engine assembly line (Diesel + Benzin) BMW, VW, Audi, MDC, Porsche
Gearbox assembly line ZF, BMW, VW, Getrag, GM
Crack tester
Assembly flow line VTP (Vertical Tail Plane) air craft
Assembly planning engine Diesel und Benzin
Assembly planning gearboxes
Project management for assembly lines
Task force for ramp up
Optimisation from assembly lines
Cost reduction in the assembly
Andreas Kasper
Dewangen, 2020-01-25
